Coating Heads

Knife over Roll Coater
Knife Over Roll Coater

Elevate Your Coating Process with Knife-Over-Roll Coaters

At U.S. Webcon, we offer a complete line of knife-over-roll and knife-over-air coaters and coating heads developed to meet your production needs with unmatched precision and efficiency.

Our knife-over-roll coaters are specifically engineered to perform gap coating on textiles, nonwovens, and other web materials and seamlessly present them to an oven for quick drying. This coating method is particularly effective for high-viscosity coatings such as plastisols. 

Comprehensive Equipment List

Our knife-over-roll coaters have cutting-edge features and options to ensure optimal performance and customization to fit your specific requirements. Our equipment list includes: 

–  Unwind Stand with Load Cell Tension Control
–  Unwind Accumulator with Integral Pull Roll 
– 
Driven Knife-Over-Roll Coater 
– 
Rewind Accumulator with an Integral Pull Roll and Interleaf Unwind 
– 
Center-Driven Rewind Stand with Load Cell Tension Control 

Advanced Features for Superior Performance

Our knife-over roll coaters boast various features that enhance productivity and quality in your coating process. Some of these features include: 

–  Continuous roll-to-roll operation for uninterrupted production.
–  Hazardous location design for added safety and compliance.
– 
Integrated control system utilizing touch screen HMIs for effortless operation.
–  Integrated pull rolls for consistent web tension control. 
– 
Center-driven rewind stand with load cell tension control for precise rewinding. 

Versatile Coating Head Configurations

We offer a wide range of coating head configurations to cater to different coating requirements. Our coating head configurations include: 

–  Knife-Over-Roll Coater
–  Knife-Over-Roll Applicator 

–  Knife-Over-Air Coater 
–  Blade-Over-Roll Coaters
 

–  Kiss Coaters 
–  Padders

When it comes to high-quality and efficient coating, choose U.S. Webcon’s knife-over-roll coaters. Experience the difference in your production process by trusting our precision-engineered equipment. Contact us today to discuss your coating needs and discover the perfect solution for your business. 

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